Vibration Monitoring for Gearboxes

Gearboxes benefit from diagnostic vibration data because gears, shafts and bearings generate different characteristic frequencies as their condition changes.

Monitoring gearboxes with VibSys?

Ask us for an offer – quoted prices are available for multiple units and complete systems with sensors, cables and Istec Sphere. Need just one unit? Order it directly from our webshop.

gear meshsidebands → gear wear

Gear condition

Gear-mesh components and sidebands can provide diagnostic information.

periodic impacts → bearing defecthigh-frequency band

Rolling bearings

Suitable high-frequency measurements can support early bearing-condition assessment.

alignment · foundation stiffness · loose bolts

Installation

Alignment, foundation stiffness and looseness can influence the complete vibration signature.

Practical measurement approach

Place sensors close to the bearings and components of interest. Use adequate measurement bandwidth and spectral analysis rather than depending only on overall vibration.

Use VibSys with the IEPE sensor that fits the job

Istec VibSys is a four-channel platform for scalable vibration condition monitoring. Multiple units can be placed near selected machines as monitoring coverage expands.

Compatible standard 2-wire IEPE accelerometers can be used; VibSys is not locked to Istec sensors. This makes it possible to select sensors around measurement range, frequency response, temperature, environment and plant standards.

VibSys is intended for condition monitoring and diagnostics. Dedicated safety, trip and machinery-protection functions should remain on systems designed for those duties.

Discuss your application

MK-Controls, Istec distributor in Finland, helps with VibSys architecture, measurement points, sensor selection and accessories. Send us your machine list for a quote – or order a single unit online.

Firmware: current VibSys units ship with A01 firmware. The upcoming M40 firmware adds more functions through a normal firmware update – Istec has informed that the hardware stays the same.

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